Epoxy Grouting & Concrete Repair — Saudi Arabia

Epoxy Grouting & Concrete Repair Supplier Saudi Arabia — Epoxy Grout, Non-Shrink Grout & Crack Injection Resins In Stock

Gulf Union Ozone stocks a comprehensive range of epoxy grouting and concrete repair products for machinery base plate installation, structural concrete repair, and chemical-resistant flooring applications across Saudi Arabia. Our inventory covers two-component and three-component epoxy grouts (ASTM C881), non-shrink cementitious grouts (ASTM C1107), chemical-resistant epoxy mortars, structural concrete repair compounds to BS EN 1504, and low-viscosity crack injection resins (epoxy, polyurethane, and acrylate). Brands: Fosroc, Sika, Master Builders Solutions, and Hilti. Applications: pump and compressor base plate grouting, foundation repair, industrial floor topping, waterproofing, and structural crack stitching. ISO 9001:2015 certified (CR 4030570569). Same-day dispatch from our Jeddah warehouse.

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Epoxy grout and concrete repair compounds for pump base plates and structural repair in Saudi Arabia — Gulf Union Ozone Jeddah
StandardsASTM C881 · ASTM C1107 · BS EN 1504 · ACI 503 · ICRI
MaterialsEpoxy · Polyurethane · Polyester Resins · Silica Quartz
BrandsFosroc · Sika · Master Builders Solutions · Hilti
DispatchSame-day from Jeddah
QualityISO 9001:2015
Epoxy Grouting & Concrete Repair Categories

Product Types in Stock

Gulf Union Ozone carries six epoxy grouting and concrete repair product families to ASTM C881, ASTM C1107, BS EN 1504, and ACI 503 standards — for machinery base plate grouting, structural repair, chemical-resistant flooring, and crack injection across Saudi Arabia industrial plants and infrastructure projects.

Type 01

Two-Component Epoxy Grout

Two-component solvent-free epoxy resin grout systems for precision machinery base plate installation, pump and compressor foundation grouting, and bearing-pad levelling in Saudi Arabia industrial plants. Compressive strength 70–90 MPa (10,000–13,000 psi) at 28 days per ASTM C579. Self-levelling or flowable consistency for full bearing area under base plates — no vibration required. Chemical resistance to hydrocarbons, lubricating oils, dilute acids, and alkalis suitable for refinery and petrochemical plant environments. Bond strength to concrete ≥ 3.5 MPa (tensile), meeting ASTM C882 and ACI 503R requirements. Products stocked: Fosroc Conbextra EP2 (two-component, aggregate-free), Sika Sikagrout 210 EP, Master Builders MasterFlow 648CP. Pot life at 30°C: 30–45 minutes. Application temperature range 10°C to 45°C — suitable for Saudi Arabia year-round conditions with mixing temperature control. Supplied in pre-weighed two-component kits (3–25 kg) for accurate site mixing.

Type 02

Three-Component Epoxy Grout

Three-component epoxy grout systems (epoxy resin Part A + hardener Part B + silica quartz aggregate filler Part C) for high-load machinery grouting, turbine and generator foundation pads, and heavy machinery base plates where maximum compressive strength and aggregate volume are required. Compressive strength 80–100 MPa (12,000–14,500 psi) at 28 days. Three-component systems provide greater fill volume per kit and lower material cost per cubic metre than aggregate-free two-component systems — preferred for large volume pours in compressor train and turbine generator foundation grouting. Temperature-stable physical properties across a wider range than cementitious grout — critical for Saudi Arabia's high-temperature in-service machinery environment. Products stocked: Fosroc Conbextra EP (three-component), Sika Sikagrout 212 EP (three-component), Master Builders MasterFlow 870 (three-component aggregate system). Technical grouting specification and Fosroc/Sika technical representative support available for turnkey grouting packages for Saudi Aramco, SABIC, and EPC-contracted plant installations.

Type 03

Non-Shrink Cementitious Grout

Pre-mixed non-shrink hydraulic cement grouts to ASTM C1107 Grade B (plastic/dry-pack) and Grade C (fluid) for pump base plates, motor anchor bolt pockets, equipment levelling plates, and general precision grouting where epoxy cost is not justified. Non-shrink achieved by aluminium powder or gas-producing (Type 1, 2, or 3) expansion mechanism providing zero or slightly positive volume change from plastic through hardened state (ASTM C1107). Compressive strength 30–50 MPa at 28 days (ASTM C109). Fluid consistency achieves full contact under base plates with simple pouring — no consolidation needed for plate gaps up to 50mm. Products stocked: Fosroc Conbextra GP2 (general-purpose, fluid, 25kg bag), Sika Monotop 612N, Master Builders MasterFlow 928. High-early-strength versions (≥ 25 MPa at 24 hours for rapid equipment recommissioning) also available. Supplied in 25kg and 40kg bags. High-temperature (hot weather grouting) admixture for Saudi Arabia summer construction also stocked.

Type 04

Chemical-Resistant Epoxy Mortar

High-build epoxy mortar systems for chemical-resistant floor toppings, tank lining repairs, acid-resistant screed, and equipment plinth construction in Saudi Arabia refineries, petrochemical plants, and industrial process areas. 100% solids epoxy (no solvent) with silica quartz aggregate filling to achieve coating thicknesses of 3mm to 25mm in a single application. Chemical resistance: concentrated sulfuric acid (up to 70%), hydrochloric acid (10%), caustic soda (50%), fuels, solvents, and lubricating oils. Abrasion resistance exceeds ASTM C779 Procedure C (Titanium drill bit method) — suitable for fork-lift traffic and heavy industrial plant room floors. Products stocked: Fosroc Nitomortar TC (two-component epoxy mortar), Sika SikaDur-42 Mortar (three-component for base plate infill), Remmers EP Mortar (chemical-resistant floor topping). Bond to concrete substrate ≥ 5 MPa (ASTM C882). Application on prepared concrete substrate (Sa 2.5 blast or equivalent mechanical preparation to ICRI CSP 5). Colour options: grey, red oxide, and natural quartz finish.

Type 05

Structural Concrete Repair Compounds

Polymer-modified cementitious and epoxy-based repair mortars for patch repair, section restoration, and surface protection of deteriorated structural concrete in Saudi Arabia buildings, bridges, jetties, and industrial structures — conforming to BS EN 1504-3 (Structural Repair) and ICRI Technical Guideline No. 310.2. Products: Fosroc Renderoc LA (structural repair mortar, R3-class per EN 1504-3, ≥ 45 MPa compressive, ≤ 0.8mm/m crack width resistance), Sika MonoTop-412N (structural repair, single-component, fibre-reinforced, rapid-setting for vertical and overhead applications), Sika Monotop-615 HB (high-build single-coat, fibre-reinforced, 5–40mm application depth). Epoxy repair mortars: Fosroc Nitomortar FP (two-component epoxy for thin-section and edge repair, ≥ 70 MPa, suitable for carbonation-initiated and chloride-contaminated concrete zones in Saudi Arabia coastal structures). Gunite-compatible repair mortars also stocked. Full EN 1504-3 performance declaration (product conformity and product qualification) documentation available.

Type 06

Crack Injection Resins

Low-viscosity crack injection resins for structural bonding, water-stopping, and elastic sealing of concrete cracks in Saudi Arabia structures — conforming to BS EN 1504-5 (Concrete Injection) and ICRI Technical Guideline No. 310.3. Epoxy injection resin (ASTM C881 Type I, low viscosity 200–400 cP): for dry or damp structural cracks ≥ 0.1mm width — provides tensile bond ≥ 17 MPa, restoring structural continuity. Products: Fosroc Nitofill EB (epoxy resin, low viscosity), Sika Injection-452 (two-component epoxy). Polyurethane foam resin (hydrophilic PUR, hydrophobic PUR): for water-stopping injection of active water-bearing cracks and construction joints — expands on contact with water to form closed-cell foam seal. Products: Fosroc Expandite PUR 400, Sika Injection-201 CE. Acrylate gel resin: for very fine cracks (< 0.1mm) and waterproofing of water-retaining structures. Injection equipment: low-pressure injection ports (Ø13mm plastic ports), mechanical and electrical injection pumps, dual-component cartridge guns, and mixing nozzles — all stocked alongside the resins.

Product Catalog

Complete Epoxy Grouting & Concrete Repair Range — 27 Products

All products supplied with technical datasheets, safety data sheets (SDS), and application guidelines. ASTM C881, ASTM C1107, BS EN 1504, ACI 503 compliance. ISO 9001:2015 QMS (CR 4030570569).

Product Standard / Spec Material / Resin Type Pack Size / Strength Application
Two-Component Epoxy Grout — Fosroc Conbextra EP2 (Aggregate-Free) ASTM C881 Type III / ACI 503; ASTM C579 100% solids epoxy resin + hardener; aggregate-free; self-levelling 5kg / 10kg kits; compressive strength 80 MPa (28d) Pump and motor base plate precision grouting, anchor bolt encapsulation — thin grout pockets 5–50mm
Two-Component Epoxy Grout — Sika Sikagrout 210 EP ASTM C881 Type III / ACI 503R; ASTM C579 100% solids epoxy; flowable; chemical-resistant formulation 6kg / 12kg kits; compressive strength 75 MPa (28d) Machinery base plate grouting in chemical process and refinery environments
Three-Component Epoxy Grout — Fosroc Conbextra EP (with Aggregate) ASTM C881 Type III / ACI 503; ASTM C579 Epoxy Part A + hardener Part B + silica quartz aggregate Part C 20–25kg kits; compressive strength 90 MPa (28d) Heavy machinery grouting — compressor train, turbine, generator base plates; large grout pour volumes
Three-Component Epoxy Grout — Sika Sikagrout 212 EP ASTM C881 Type III / ACI 503 Epoxy resin + hardener + silica quartz aggregate; 100% solids 24kg kit; compressive strength 85 MPa (28d) Turbine and generator grouting, bridge bearing pad grouting, large equipment pedestals
Three-Component Epoxy Grout — Master Builders MasterFlow 870 ASTM C881 Type III / ACI 503; BS EN 12190 Epoxy resin + hardener + aggregate; extended pot life formulation 20kg kit; compressive strength 88 MPa (28d); pot life 60 min at 30°C Precision grouting in Saudi Arabia high-ambient conditions; extended pot life for hot weather application
Non-Shrink Cementitious Grout — Fosroc Conbextra GP2 (Fluid) ASTM C1107 Grade C (fluid); BS EN 1504-6 Pre-blended OPC + aggregate + gas-forming admixture; fluid consistency 25kg bag; compressive strength 45 MPa (28d); ASTM C109 Pump and motor base plate grouting, anchor bolt pockets — standard precision grouting
Non-Shrink Cementitious Grout — Sika Monotop 612N (Fluid/Plastic) ASTM C1107 Grade B/C; BS EN 1504-6 Pre-mixed cement-based; polymer-modified; fluid to plastic consistency 25kg bag; compressive strength 40 MPa (28d) Equipment base plate installation, column base plates, precast concrete assembly
Non-Shrink Grout — High Early Strength, 25 MPa at 24 Hours ASTM C1107 Grade C; rapid-set formulation Rapid-hardening cement + aggregate; non-shrink; fluid 25kg bag; ≥ 25 MPa at 24h; 50 MPa at 28d Rapid machinery recommissioning grouting — 24-hour return to operation after pump or motor replacement
Non-Shrink Grout — Master Builders MasterFlow 928 (High Strength) ASTM C1107 Grade B/C; BS EN 1504-6 Pre-mixed OPC blend; gas-releasing admixture; chloride-free 25kg bag; compressive strength 55 MPa (28d) High-load foundation grouting — gearbox, crane rail, structural steel column base
Chemical-Resistant Epoxy Mortar — Fosroc Nitomortar TC (Two-Component) ASTM C881 Type VI; ASTM C779; chemical resistance per ASTM C267 100% solids epoxy; silica quartz aggregate; 3–25mm thick application 10kg / 25kg kits; compressive strength 75 MPa; chemical-resistant to H2SO4 70% Chemical-resistant floor topping, tank base lining, acid-area plinth construction in Saudi Arabia refineries
Chemical-Resistant Epoxy Mortar — Sika SikaDur-42 Mortar (Three-Component) ASTM C881 Type VI; EN 13892-6 (chemical resistance) Epoxy + hardener + quartz aggregate; 100% solids; VOC-free 10–25kg kit; compressive strength 80 MPa; oil and fuel resistant Epoxy mortar floor topping, base plate infill, chemical containment berm repair
Epoxy Mortar Floor Topping — Anti-Slip Quartz Broadcast, 6mm ASTM C881 / EN 13892-4 (abrasion); R11 anti-slip rating Two-component epoxy base coat + quartz broadcast; 6mm build Consumed 6–8 kg/m² base + 4 kg/m² quartz broadcast Industrial plant room and warehouse floor — anti-slip, chemical-resistant, fork-lift rated
Structural Concrete Repair Mortar — Fosroc Renderoc LA (EN 1504-3 R3) BS EN 1504-3 Class R3; ICRI 310.2; EN 12190 ≥ 45 MPa Polymer-modified OPC mortar; fibre-reinforced; shrinkage-compensated 25kg bag; compressive strength 50 MPa (28d); layer 5–40mm Structural patch repair of spalled reinforced concrete — bridges, industrial structures, buildings in Saudi Arabia
Structural Repair Mortar — Sika MonoTop-412N (R4, Vertical/Overhead) BS EN 1504-3 Class R4; EN 12190 ≥ 55 MPa Single-component PCC mortar; polymer-modified; fibre-reinforced; thixotropic 25kg bag; compressive strength 55 MPa (28d); 3–40mm layer depth Vertical and overhead structural repair — column corners, beam soffits, pier repair
Epoxy Structural Repair Mortar — Fosroc Nitomortar FP (EN 1504-3 R4) BS EN 1504-3 Class R4; ASTM C881 Type VI Two-component epoxy mortar; 100% solids; fine-aggregate filled 3–20kg kit; compressive strength 75 MPa; ≥ 5 MPa pull-off bond Thin-section and edge repair, carbonation-initiated concrete repair in coastal Saudi Arabia structures
Structural Repair Mortar — High Build, Sika MonoTop-615 HB (R3) BS EN 1504-3 Class R3; fibre-reinforced; shrinkage-compensated Single-component polymer-modified cementitious mortar; steel fibre reinforced 30kg bag; 5–100mm single coat; compressive strength 45 MPa Large-volume structural repair — retaining walls, industrial pier sections, marine concrete
Concrete Surface Treatment — Fosroc Nitocote SN (Anti-Carbonation Coating) BS EN 1504-2 (surface protection); CO2 diffusion class W1 Single-component acrylic elastomeric coating; crack-bridging ≥ 0.5mm 5L / 20L; applied at 0.3–0.5kg/m²; DFT 0.25–0.4mm Anti-carbonation surface protection of reinforced concrete facades and structures in Saudi Arabia
Corrosion Inhibitor / Rebar Primer — Fosroc Nitoprime Zincrich BS EN 1504-7 (rebar protection); ASTM C876 Zinc-rich epoxy primer for exposed and pitted reinforcing steel 4L / 16L kits; applied to cleaned steel at 75 microns DFT Rebar corrosion protection prior to concrete repair mortar application in chloride-contaminated Saudi Arabia structures
Epoxy Crack Injection Resin — Fosroc Nitofill EB (Low Viscosity) ASTM C881 Type I / BS EN 1504-5; ICRI 310.3 Two-component low-viscosity epoxy; 200–350 cP at 25°C; 1:1 ratio 0.5L / 5L kits; tensile bond ≥ 17 MPa in concrete Structural crack bonding — dry cracks ≥ 0.1mm in beams, columns, walls — Saudi Arabia structures
Epoxy Crack Injection Resin — Sika Injection-452 (Two-Component) ASTM C881 Type I / BS EN 1504-5; ICRI 310.3 Two-component epoxy; 3:1 A:B mixing ratio; cartridge-applied 300ml cartridge; 1L / 5L bulk; bond strength ≥ 20 MPa Structural crack injection — bridges, industrial concrete structures, foundation crack repair
Polyurethane Foam Injection Resin — Hydrophilic PUR, Water-Activated BS EN 1504-5; ICRI 310.3; water-stop classification Single-component hydrophilic PUR; expands 20× on contact with water; closed-cell foam seal 0.5L / 5L / 20L; expansion pressure ≥ 0.5 MPa Water-stop injection of active water-bearing cracks, construction joints — tunnels, basements, water tanks
Polyurethane Foam Injection Resin — Hydrophobic PUR (Flexible Foam) BS EN 1504-5; ICRI 310.3; flexible foam seal Two-component hydrophobic PUR; flexible foam; not water-activated 0.5L / 5L; flexible seal remains elastic after cure Elastic sealing of dynamic (moving) cracks, expansion joints, porous masonry — flexible seal
Acrylate Gel Injection Resin (Very Fine Cracks, <0.1mm) BS EN 1504-5; ICRI 310.3; water-retaining structure class Two-component acrylic resin; 1 cP ultra-low viscosity; gel-forming 1L / 5L kits; penetrates cracks < 0.1mm width; gel set time adjustable Waterproofing of water-retaining structures, swimming pools, very fine crack sealing in Saudi Arabia
Injection Port — Plastic Low-Pressure (Dia 13mm, Surface Mount) ICRI 310.3 compatible; surface-bonded type ABS plastic port; epoxy adhesive base; 1/4" NPT threaded nipple Spacing: one port per 150–300mm crack length; box of 50/100 ports Crack injection port for epoxy and PUR resin injection — surface-bonded to crack face
Injection Packer — Mechanical Drill-In (Dia 13mm, 16mm, 22mm) ICRI 310.3 compatible; drill-in mechanical packer Steel or stainless steel expanding packer; rubber seal sleeve Drill-in depth 50–80mm; rated pressure 200–350 bar; 1/4" nipple Drill-in packer for high-pressure injection of epoxy and PUR into deep cracks — active water leaks
Dual-Component Cartridge Injection Gun — 300ml / 400ml, Manual ICRI 310.3 / industry standard; cartridge gun Steel / aluminium body; 1:1 and 2:1 cartridge ratios; with mixing nozzle 300ml and 400ml cartridge sizes; suits Sika, Fosroc, Hilti cartridge resins Manual two-component epoxy crack injection and anchoring resin dispensing tool
Concrete Bonding Agent — Fosroc Nitobond EP (Epoxy Primer & Bonding) ASTM C881 Type II; BS EN 1504-4 (structural bonding) Two-component low-viscosity epoxy primer/bonding agent; solvent-free 3L / 10L / 20L kits; bond strength ≥ 5 MPa to concrete Bonding primer for new concrete on old concrete, concrete repair mortar adhesion, screed adhesion
Hilti HIT-HY 270 Anchor Adhesive — Injectable Hybrid Mortar ASTM E488; ICC-ES AC 308; ETA-17/0561; ETAG 001 Two-component hybrid polymer-resin mortar; VOC-free; 10 min. gel time at 21°C 330ml / 500ml cartridge; rebar dia M8–M39; anchor rod Anchor bolt installation in concrete — pump and compressor base plate holddown bolt anchoring in Saudi Arabia
Why Us

Why Saudi Arabia Plant Contractors Choose Gulf Union Ozone for Epoxy Grouting

⚡

Leading Brands In Stock

Fosroc, Sika, Master Builders Solutions, and Hilti epoxy grout and concrete repair products stocked in Jeddah for same-day dispatch — enabling rapid machinery re-commissioning and shutdown schedule compliance across Saudi Arabia industrial plants.

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Full Technical Documentation

Technical datasheets, Safety Data Sheets (SDS), ASTM C881/C1107 compliance documents, BS EN 1504 performance declarations, and ICRI-compliant application guides supplied with every order — ready for Saudi Aramco and SABIC project submittals.

🎍

ISO 9001:2015 Certified Quality

Gulf Union Ozone is ISO 9001:2015 certified (CR 4030570569), Jeddah, Saudi Arabia. Batch traceability and shelf-life verification on all epoxy grout and repair compound stock before dispatch.

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Hot-Weather Grouting Expertise

Gulf Union Ozone advises on hot-weather grouting procedures for Saudi Arabia summer conditions (substrate and ambient temperatures 35–50°C) — including extended pot-life product selection, pre-chilling of components, and accelerated-cure cementitious options to maintain specification compliance.

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Get a Quote

Request an Epoxy Grouting & Concrete Repair Quotation

To get a fast quotation, provide: product type (epoxy grout / cementitious grout / repair mortar / crack injection resin), application (machinery grouting / structural repair / crack injection / floor topping), estimated volume or area, substrate type (concrete / steel / masonry), and delivery location in Saudi Arabia.

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Recent Deliveries

  • • Epoxy grout for compressor train re-alignment and foundation repair at a gas processing facility in Hawiyah, 2025
  • • Cementitious grout for pump base plate installation at a Jubail desalination facility, 2025
  • • Epoxy mortar crack repair for flooring and bund walls at a chemical storage warehouse in Jeddah, 2025

CR 4030570569 | ISO 9001:2015 | Jeddah, Saudi Arabia  —  Saudi Aramco vendor compliance · SAEP-347 credentials

FAQ

Epoxy Grouting & Concrete Repair — Frequently Asked Questions

What ASTM standards apply to epoxy grout for machinery base plate installation in Saudi Arabia?

Epoxy grout for machinery base plate installation must conform to ASTM C881 Type III or Type VI (structural grouting) with compressive strength typically exceeding 70 MPa at 28 days. ACI 503 provides the application guideline. Non-shrink cementitious grout conforms to ASTM C1107 Grade B/C. Gulf Union Ozone supplies Fosroc Conbextra EP, Sika Sikagrout 212 EP, and Master Builders MasterFlow 870 — all ASTM C881 compliant. Contact us via WhatsApp 966550988062 for technical datasheets.

Do you supply non-shrink grout for pump and compressor base plate installation in Saudi Arabia?

Yes. Non-shrink cementitious grouts (ASTM C1107 Grade C fluid) from Fosroc (Conbextra GP2), Sika (Monotop 612N), and Master Builders (MasterFlow 928) are stocked in Jeddah. High early-strength versions (≥ 25 MPa at 24 hours) enable 24-hour equipment recommissioning. Both epoxy and cementitious grout are available — we advise on product selection based on application temperature, load, and chemical exposure in the Saudi Arabia industrial environment.

Can you supply crack injection resins for structural concrete repair in Saudi Arabia?

Yes. Low-viscosity epoxy injection resins (ASTM C881 Type I, Fosroc Nitofill EB, Sika Injection-452), hydrophilic polyurethane foam resins for water-bearing cracks, hydrophobic PUR for dynamic/moving cracks, and acrylate gel for very fine cracks (<0.1mm) are all stocked in Jeddah. All products conform to BS EN 1504-5 and ICRI Technical Guideline 310.3. Injection ports, mechanical drill-in packers, and cartridge injection guns also stocked. Same-day dispatch across Saudi Arabia.

Technical content reviewed by Gulf Union Ozone’s Engineering Team, Jeddah — 2026

Inventory updated: August 2026

In Summary

Gulf Union Ozone Trading Co. supplies Epoxy Grouting & Concrete Repair to industrial customers across Saudi Arabia with delivery from our Jeddah warehouse — all products ship with original certificates and compliance documentation for Aramco, SABIC, and government projects.

In Summary

Epoxy Grouting & Concrete Repair from Gulf Union Ozone serves Saudi Aramco operations, SABIC, SADARA, SEC utilities, NEOM mega-projects, and major industrial facilities across the Kingdom — our inventory covers the most common specifications and grades.

In Summary

Gulf Union Ozone stocks a comprehensive range of Epoxy Grouting & Concrete Repair — contact us for immediate availability confirmation and a competitive quotation with full compliance documentation.

In Summary

For urgent Epoxy Grouting & Concrete Repair procurement in Saudi Arabia, WhatsApp +966 55 098 8062 — our team confirms stock availability within the hour and provides competitive quotations for Aramco, SABIC, SEC, and government projects.