Cable Assemblies — Saudi Arabia

Cable Assemblies Supplier Saudi Arabia — Custom Wire Harnesses, Multi-Pin Connectors & Industrial Cable Management

Gulf Union Ozone supplies custom cable assemblies and wire harnesses to industrial facilities, oil & gas plants, and automation integrators across Saudi Arabia. Our Jeddah warehouse stocks MIL-spec circular connector assemblies (MIL-DTL-5015, MIL-DTL-38999), M12/M8 sensor cables (IEC 61076), industrial fieldbus assemblies (Profibus, DeviceNet, FOUNDATION Fieldbus, PROFINET, EtherCAT), VFD output cables, RF coaxial assemblies, servo motor feedback cables, ATEX explosion-proof assemblies (IEC 60079), thermocouple extension cables, and high-flex drag-chain assemblies. ISO 9001:2015 certified (CR 4030570569) with full documentation on every order.

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Custom cable assemblies and wire harnesses — multi-pin connectors, M12 sensor cables, RF coaxial, VFD cables — Gulf Union Ozone Saudi Arabia
StandardsMIL-DTL · IEC · MIL-C-17 · UL · SAE
Products55+ Cable Assembly SKUs
DispatchSame-day from Jeddah
QualityISO 9001:2015
DocumentationMTCs & CoCs Included
Product Types

Product Types in Stock

Gulf Union Ozone maintains safety stock across the principal cable assembly families demanded by Saudi industrial automation, oil & gas, utilities, defence, and telecoms projects. Every assembly is backed by full technical documentation including EN10204 3.1 material test certificates, certificates of conformance, pull-force test records, and dimensional inspection reports.

Type 01

Custom Wire Harnesses & Multi-Core Panel Wiring

Bespoke wire harnesses built to customer schematics or BOM. Multi-core PVC and LSZH cable looms for MCC panels, marshalling cabinets, and junction box interconnects. Available in UL 508A compliant configurations with tinned copper conductors, heat shrink breakouts, numbered ferrules (DIN 46228-4), and nylon cable tie wrapping. Custom lengths 0.3m–50m, conductor cross-sections 0.14mm²–25mm², 2–100+ conductors. Full continuity and hi-pot test records supplied. Suited for brownfield plant upgrades and new automation panel builds throughout Saudi Arabia.

Type 02

Circular & Multi-Pin Connector Assemblies

Military-specification circular connector assemblies to MIL-DTL-5015 (aluminium, IP67, 6–128 pins) and MIL-DTL-38999 Series III (stainless steel / aluminium, EMI backshell, 9–128 contacts, qualified per QPL-38999). Industrial variants include Han® (Harting) heavy-duty rectangular connector assemblies (IEC 61984), Amphenol MS series circular connectors, and EN 175301-803 (DIN 43650) solenoid valve connector leads. All assemblies are subjected to pull-force testing, IP rating verification, and insulation resistance testing before shipment from Jeddah.

Type 03

Industrial Fieldbus & Data Cable Assemblies

Pre-terminated fieldbus and data cable assemblies for process automation and discrete manufacturing. Product range covers Profibus DP (IEC 61158, EN 50170, violet LSZH jacket, 9-pin D-Sub), DeviceNet thick and thin (IEC 62026-3, 5-wire round), FOUNDATION Fieldbus H1 (IEC 61158-2, blue sheath), PROFINET IO (IEC 61158-6-10, Cat5e, RJ45 and M12 D-coded), EtherCAT (IEC 61158-3-12), CANbus (ISO 11898-2, 120Ω), MODBUS RTU RS-485 (TIA-485-A), and HART signal leads. All assemblies are tested for impedance, attenuation, and NEXT before dispatch.

Type 04

RF Coaxial & Microwave Cable Assemblies

Precision RF coaxial cable assemblies built on MIL-C-17 qualified cables (RG-58/U, RG-213/U, RG-214/U, RG-223/U) and low-loss commercial types (Times Microwave LMR-195, LMR-400, LMR-600). Connector families: SMA (IEC 61169-15, DC–18 GHz), N-type (IEC 61169-16, DC–11 GHz), BNC (IEC 61169-8, DC–4 GHz), TNC (IEC 61169-10, DC–11 GHz), PL-259/SO-239, and 7/16 DIN (IEC 61169-4). Applications include antenna feeders, test and measurement systems, VSAT, surveillance cameras, and base station connections. VSWR tested at 100% to specification.

Type 05

Instrumentation & Power Cable Assemblies

Instrumentation cable assemblies for analog signal, thermocouple, RTD, and vibration sensor connections in DCS and SCADA environments. Includes twisted-pair and multi-pair assemblies (BS 5308 Part 1 & 2, IEC 60502-1) with individual and overall foil or braid shields, XLPE insulation, and LSZH or PVC outer sheaths. Power cable assemblies for motor terminal boxes, VFD output leads, and submersible pump connections. Armoured cable assemblies (SWA, STA, AWA) are available with industrial cable glands (brass, stainless steel, ATEX Ex-e) in M16–M63 entries. Custom cable schedule and drum reports available on request.

Type 06

High-Flex, Servo & Drag-Chain Cable Assemblies

High-flex and torsion-resistant cable assemblies designed for continuous motion applications including CNC machine tools, robotic arms, linear actuators, and Cartesian gantry systems. Servo motor power and feedback cable assemblies support Siemens SIMOTICS, Fanuc, Yaskawa, and Allen-Bradley servo systems. Drag-chain assemblies use IEC 60228 Class 6 fine-stranded copper conductors with PUR outer sheath rated for 10–50 million flexing cycles. Incremental encoder assemblies (TTL/HTL) and absolute encoder assemblies (EnDat 2.2, BiSS-C, HIPERFACE) are assembled and test-verified before dispatch. Custom lengths up to 100m available.

In Summary

Industrial cable assemblies are pre-terminated cables — fitted with connectors, lugs, or ferrules on one or both ends — ready for direct installation in control panels, motor control centres, junction boxes, and field instruments, eliminating on-site termination errors and reducing installation time. Gulf Union Ozone stocks multicore instrumentation cable (XLPE insulated, screened, armoured to IEC 60502 or BS 5308 Part 1), four-core XLPE/SWA power cable assemblies, thermocouple extension cable in Types K and J per IEC 584, and data bus cables for PROFIBUS, FOUNDATION Fieldbus, and HART. Connector standards include IEC 60603-7 for RJ45 industrial Ethernet; M12 circular connectors per IEC 61076-2-101 with A-coded for standard IO, B-coded for PROFIBUS, and D-coded for Ethernet; DIN 43650 for solenoid valve connectors; and Amphenol MIL-spec for vibration environments. Hazardous area ratings — Ex-d flameproof, Ex-e increased safety, Ex-i intrinsic safety — all certified per IEC 60079 and ATEX/IECEx. Saudi Aramco SAES-P-104 governs cable installation; SAES-J-100 governs instrumentation cable selection. Standard assemblies and bulk drum cable both stocked from Jeddah.

Product Catalog

Complete Cable Assemblies Range — 55+ Products

All assemblies are stocked or built to order with short lead times from our Jeddah facility. Certificates of Conformance, pull-force test records, and Material Test Certificates are issued with every shipment. Contact our team with your connector part number, cable type, and length requirements for a precise quotation.

Product Standard / Spec Material Size Range Application
MIL-DTL-5015 Circular Connector Assembly MIL-DTL-5015, MIL-W-22759 Aluminium alloy shell, nickel-plated; silver-plated copper contacts; neoprene grommet seal 6–128 contacts, sizes 14–48; cable OD 6–32mm; AWG 22–8 Military/aerospace control panels, industrial automation, power feed-throughs
MIL-DTL-38999 Series III Connector Assembly MIL-DTL-38999, QPL-38999, SAE AS50881 Stainless steel or aluminium alloy shell, EMI/RFI backshell; gold-plated contacts; PTFE inserts 9–128 contacts; shell sizes 9–25; AWG 28–12; IP67/IP68 Defence electronics, avionics, high-vibration industrial systems
Han® Heavy-Duty Rectangular Connector Assembly IEC 61984, EN 175201-804 Die-cast aluminium hood/housing; silver-plated or gold-plated contacts; PVC or PUR cable 3–108 poles; Han 3A/6B/10B/16B/24B/32B/48B; 10A–200A Machine tool power and signal feed-throughs, modular plant wiring
D-Sub 9-Pin RS-232 Serial Cable Assembly EIA/TIA-574, RS-232C, EIA-574 Tin-plated brass contacts; PVC-jacketed 28 AWG conductors; zinc die-cast hood DB9 M–F, M–M, F–F; 0.5–10m; straight or null-modem wiring PLC/HMI serial communication, barcode scanners, industrial PC COM ports
D-Sub 25-Pin Parallel/Control Cable Assembly IEEE 1284, EIA-232 Tin-plated contacts; 28+24 AWG PVC cable; zinc-die-cast hoods, overall foil shield DB25 M–F; 0.5–5m CNC control signal wiring, industrial printers, legacy parallel I/O
DIN 43650 (EN 175301-803) Solenoid Valve Lead EN 175301-803, IEC 60947-5-2, DIN 43650 Zinc die-cast or PA66 body; tin-plated contacts; 1.0mm² PVC cable; Form A/B/C 0.3–5m; 2+PE, 3+PE conductors; 6–25mm coil width Pneumatic and hydraulic solenoid valve actuation
M12 4-Pin A-Coded Sensor Cable Assembly IEC 61076-2-101, IEC 61076-2-109 Nickel-plated brass or stainless steel coupling nut; CuSn contacts; PUR jacket 0.34mm², 1–15m; IP67/IP68; male/female straight or 90° Proximity sensors, photoelectric sensors, limit switches, DC output devices
M12 8-Pin A-Coded Sensor Cable Assembly IEC 61076-2-101 Nickel-plated brass shell; gold-plated contacts; PUR outer jacket; individual shields 0.25mm², 1–10m; IP67; 8-pin male or female Valve position feedback, multi-function sensor pods, analog + digital I/O
M12 12-Pin A-Coded Power/Signal Assembly IEC 61076-2-101 Stainless steel shell; gold contacts; TPE jacket; overall screened 0.5mm², 2–20m; IP67; UL/CSA rated Motor feedback systems, multi-axis robot sensor wiring
M12 D-Coded Ethernet Cable Assembly (Cat5e) IEC 61076-2-101, TIA-568.2-D, Cat5e Nickel-plated brass shell; gold contacts; S/FTP PUR jacket; 100MHz 0.14mm², AWG26, 1–15m; IP67; M12–M12 or M12–RJ45 Industrial Ethernet I/O nodes, PROFINET, EtherNet/IP field devices
M8 4-Pin Micro Sensor Cable Assembly IEC 61076-2-104 Brass shell, nickel-plated; tin-plated contacts; PVC or PUR jacket 0.25mm², 0.5–5m; IP67; 3-pin and 4-pin versions Compact proximity sensors, miniature photoelectric sensors, panel I/O
M23 17-Pin Servo Connector Assembly IEC 61076-2-113, EN 61076-2-113 Zinc-aluminium alloy shell; gold-plated contacts; LSZH jacket; EMC backshell 17-pin; 1–50m; IP65; motor side male, drive side female Servo motor signal connections on multi-axis CNC and robot systems
Profibus DP Cable Assembly (9-Pin D-Sub) IEC 61158-2, EN 50170, DIN 19245-3 Violet LSZH jacket; 0.75mm² shielded twisted pair; 150Ω characteristic impedance; 9-pin D-Sub connectors 0.5–100m; 12 Mbit/s; IP20 connector with cable exit angles 30°/45°/90° Siemens S7 PLC, ABB AC800M, Profibus DP master-slave networks
DeviceNet Thick Cable Assembly IEC 62026-3, EN 50325-2, ODVA DeviceNet Black PVC round 5-wire; 0.75mm² (signal) + 2.0mm² (power); 121Ω impedance; Open-style locking connector 13mm OD; drops to 6m, trunk up to 500m; 8A power Allen-Bradley PLC I/O, variable speed drives, smart motor controllers
FOUNDATION Fieldbus H1 Cable Assembly IEC 61158-2, ANSI/ISA-50.02-1992 Blue LSZH sheath; 0.8mm² shielded twisted pair; 100Ω characteristic impedance; field termination plugs Segment up to 1,900m; 31.25 kbit/s; spurs up to 120m Emerson DeltaV, Honeywell Experion, Yokogawa CENTUM DCS field instruments
PROFINET IO Cable Assembly (RJ45 Cat6A) IEC 61158-6-10, TIA-568.2-D, Cat6A S/FTP, 4-pair; LSZH or PUR outer jacket; 500MHz bandwidth; IP20 or IP67 (M12) terminations AWG23, 1–100m per segment; 1 Gbit/s Siemens PROFINET controller-to-device wiring, safety-rated RT/IRT networks
EtherCAT Cable Assembly (M12 D-Coded) IEC 61158-3-12, IEC 61784-2 Cat5e SF/UTP; PUR jacket; 100MHz; M12 D-coded nickel-plated brass connectors AWG24, 1–50m; 100 Mbit/s; IP67 Beckhoff EtherCAT master-slave I/O, servo drive networks
CANbus Cable Assembly (ISO 11898-2) ISO 11898-2, CiA 303-1, SAE J1939 Blue LSZH jacket; shielded twisted pair; 120Ω characteristic impedance; DSUB-9 or M12 A-coded 0.22–0.5mm²; up to 40m at 1 Mbit/s; up to 1km at 50 kbit/s Automotive test systems, industrial CAN-open networks, mobile machinery
MODBUS RTU RS-485 Cable Assembly TIA-485-A, EIA-485, IEC 60870-5 Grey PVC sheath; AWG22 STP; 120Ω impedance; DB9 or terminal-block terminations 0.35mm²; 1–50m standard; up to 1,200m at 100 kbit/s SCADA/PLC serial networks, energy meters, flow computer connections
Industrial Cat6A Ethernet Assembly (S/FTP) TIA-568.2-D, IEC 11801-3, Cat6A S/FTP, 4-pair 23AWG; LSZH jacket; RJ45 or M12-D connectors; foil + braid shield 0.5–100m; 10 Gbit/s; 500MHz Industrial Ethernet backbone, IP cameras, PoE switches, HMI connections
Thermocouple Extension Cable Assembly (Type K) IEC 60584-3, ASTM E230, BS EN 60584 NiCr (+) / NiAl (–) alloy conductors; PVC or PTFE insulation; overall foil/braid shield; PVC outer 1–2.5mm²; 1 or 2 pair; –40°C to +200°C; custom lengths to 100m DCS temperature input cards, thermocouple head-to-transmitter wiring
Thermocouple Extension Cable Assembly (Type J) IEC 60584-3, ASTM E230 Iron (+) / Constantan (–) alloy; glass-fibre or PVC insulation; overall screened 1.0mm²; 1 pair; up to +300°C; custom lengths Furnace temperature measurement, boiler control instrumentation
RTD Pt100 Extension Cable Assembly IEC 60751, EN 60751 Nickel-plated copper conductors; PTFE insulation; 3-wire or 4-wire; overall foil shield 1.0–1.5mm²; 1–50m; –50°C to +150°C Pt100 RTD sensor extension, temperature transmitter inputs
Instrumentation Twisted-Pair Cable Assembly (BS 5308) BS 5308 Part 1 & Part 2, IEC 60502-1 XLPE insulation; individual pair + overall foil/braid shield; LSZH or PVC outer sheath; drain wire 0.5–1.5mm²; 1–12 pairs; SWA option; custom lengths 4–20mA analog loops, DCS I/O marshalling, SCADA field wiring
Armoured Instrumentation Cable Assembly (SWA) BS 5308 Part 1, IEC 60502-1, EN 50288 XLPE insulation; IS&OS foil shields; galvanised SWA; PVC outer; brass ATEX cable glands 0.5–1.5mm²; 12–37 pairs; M20–M50 gland entries Petrochemical plant I/O, DCS junction boxes, exposed outdoor installations
HART Protocol Signal Cable Assembly HART FSK, IEC 60332-1, IEEE-43 Shielded twisted pair; PVC sheath; 100mH/km inductance; Belden 9501-equivalent 0.5–2.5mm²; custom lengths; barrier-to-instrument wiring HART transmitter to Emerson/Honeywell DCS field interface cards
Motor Power Lead Assembly (4-Core XLPE) IEC 60502-1, BS 6346, NEMA WC 70 Stranded copper; XLPE insulation; PVC sheath; brass cable glands and ring terminals 1.5–300mm²; 4-core (3P+E); custom lengths 1–50m Motor terminal box connections in pumping stations and process plants
VFD Output Shielded Cable Assembly IEC 60502-1, UL 1277, NEMA WC 70/ICEA S-95-658 Stranded copper; XLPE insulation; symmetrical ground conductors; braid shield; PVC or LSZH sheath 4–240mm²; 3-core + symmetrical grounds; 600V/1kV; 1–50m Variable frequency drive output to motor terminal box; reduces EMI and bearing currents
Submersible Pump Cable Assembly (EPR/CSP) IEC 60502-2, NEMA WC 70, UL 1072 Fine-stranded copper; EPR insulation; chlorosulfonated polyethylene (CSP) outer sheath; tinned armour option 1.5–50mm²; 3-core; depth rating up to 300m; custom lengths Deep-well submersible pumps, borehole motors, offshore subsea connections
ATEX Explosion-Proof Cable Assembly (Ex e) IEC 60079-0, IEC 60079-7, ATEX Directive 2014/34/EU, IECEx XLPE/SWA/PVC cable; brass Ex-e cable glands (IEC 60079-1); stainless steel option for Zone 1 1.5–120mm²; 2–4 core; Zone 1 & 2; Gp IIA/IIB/IIC; T-class T1–T6 Oil & gas field junction boxes, Ex motors, Ex lighting fixtures in hazardous areas
Heat-Resistant Silicone Cable Assembly IEC 60245-4, BS 6500, UL 758 Flexible copper conductors; silicone rubber insulation and outer sheath; glass-fibre braid option 0.75–6mm²; 2–4 core; –60°C to +180°C; 300V/500V Furnace control wiring, kiln temperature sensors, high-temperature machinery
Panel Mount Power Cord Assembly (IEC 60320) IEC 60320-1, UL 817, CSA C22.2 No. 21 SJT PVC cord; tin-plated copper conductors; C13/C14, C19/C20 connectors; 10A/16A 14–12 AWG; 1–5m; 250V AC Control panel IEC inlet power feeds, UPS connections, server rack PDUs
Battery Interconnect Cable Assembly IEC 62133, UL 2251, SAE J1127 Fine-strand copper (class 6); TPR or EPDM jacket; ring terminals with heat shrink; 600V rated 35–300mm²; 0.3–3m; up to 3,000A short-circuit UPS battery strings, telecom power systems, DC bus interconnects
RG-58/U Coaxial Cable Assembly MIL-C-17/28B, IEC 61196-1 Stranded CCS inner; solid PE dielectric; copper braid shield (95%); PVC outer jacket 50Ω; DC–1 GHz; 0.1–50m; BNC, SMA, N-type, PL-259 terminations RF test leads, antenna connections, CCTV/RF distribution systems
RG-213/U Coaxial Cable Assembly MIL-C-17/75A, MIL-DTL-17 Solid copper inner; solid PE dielectric; dual copper braid; PVC outer jacket 50Ω; DC–5 GHz; 0.3–100m; N-type or PL-259 High-power HF/VHF transmitter antenna feeders, amateur radio
RG-214/U Double-Shielded Coaxial Assembly MIL-C-17/60A, MIL-DTL-17 Silver-plated copper inner; solid PE dielectric; two silver-plated copper braid shields; PVC sheath 50Ω; DC–5 GHz; low leakage; custom lengths Military test equipment, EMC test setups, shielded laboratory bench wiring
LMR-400 Low-Loss Coaxial Cable Assembly Times Microwave LMR-400 spec, UL Listed Solid CCA inner; foamed PE dielectric; bonded aluminium tape + braid outer shield; PE jacket 50Ω; DC–6 GHz; 0.1dB/m at 2.4GHz; 0.5–100m VSAT antenna feeders, base station jumpers, 2G/3G/4G/5G installations
SMA Connector RF Cable Assembly MIL-STD-348, IEC 61169-15 Stainless steel SMA M/F connectors; PTFE dielectric; RG-316 or RG-405 semi-rigid cable 50Ω; DC–18 GHz; 0.1–50m; SMA-M/M, M/F, F/F Microwave test equipment, GPS antennas, Wi-Fi access points, laboratory bench
N-Type Connector RF Cable Assembly MIL-STD-348A, IEC 61169-16 Nickel-plated brass or stainless steel N connectors; PTFE dielectric; RG-58/RG-213/LMR-400 cable 50Ω; DC–11 GHz; 500W max; 0.5–100m High-power antenna connections, repeater systems, outdoor RF installations
BNC RF Connector Cable Assembly MIL-STD-348, IEC 61169-8 Nickel-plated brass BNC connectors; PTFE insulation; RG-58 or RG-59 cable 50Ω or 75Ω; DC–4 GHz; 0.1–50m; BNC-M/M, M/F CCTV cameras, oscilloscope probes, video distribution, network timing signals
TNC RF Connector Cable Assembly MIL-STD-348, IEC 61169-10 Stainless steel threaded TNC connectors; RG-58 or RG-213 cable; weatherproof boot option 50Ω; DC–11 GHz; 0.3–50m; IP65 weatherproof option Ruggedised antenna connections in mobile and field equipment
7/16 DIN RF Cable Assembly IEC 61169-4, IEC 60169-4 Silver-plated brass or stainless steel 7/16 DIN connectors; LMR-400 or LMR-600 cable 50Ω; DC–7.5 GHz; up to 2,500W; 1–100m Mobile telecom base stations, high-power broadcast transmitter antenna feeds
LC/PC Single-Mode Fiber Optic Patch Cable IEC 61754-4, IEC 61300-2-1, TIA-568 OS2 9/125μm single-mode glass fibre; LSZH duplex jacket; zirconia ceramic ferrules; yellow jacket 0.5–100m; LC/UPC or LC/APC; IL ≤0.3dB; RL ≥55dB (APC) Telecom data centre interconnects, DWDM networks, SFP transceiver connections
SC/PC Multimode Fiber Optic Patch Cable (OM4) IEC 61754-4, TIA-492AAAD, OM4 OM4 50/125μm laser-optimised glass fibre; LSZH duplex cable; SC/UPC connectors; aqua jacket 0.5–100m; 10GBase-SR up to 400m; IL ≤0.3dB High-density SAN/LAN connections, QSFP28/SFP28 ports, industrial switches
Armoured Fiber Optic Patch Cord (LC–LC) IEC 61754-4, IEC 61300-3-4 OS2 single-mode; stainless steel interlocking armour; PVC or LSZH outer; metal boots 1–30m; LC/UPC duplex; IP50 rodent-resistant Industrial plant floors, cable trays in substation control rooms, exposed runs
Servo Motor Power Cable Assembly (4-Core PUR) IEC 60228 Class 6, IEC 60204-1, UL 21 Fine-stranded copper (36× Class); XLPE insulation; overall braid shield; PUR outer; EMC backshell 0.75–6mm²; 4-core (3P+brake); 600V; 1–50m; 5 million flex cycles Siemens SIMOTICS, ABB BSM, Fanuc, and Yaskawa servo motor power connections
Servo Motor Feedback Cable Assembly (EnDat 2.2) IEC 60204-1, EnDat 2.2, Heidenhain spec Fine-stranded copper; LSZH jacket; individually shielded pairs + overall braid; M23 17-pin connectors 0.14mm² signal / 0.5mm² power; 1–50m; 10 million flex cycles Heidenhain EnDat 2.2 absolute encoder feedback on CNC machining centres
Servo Motor Feedback Cable Assembly (HIPERFACE) IEC 60204-1, HIPERFACE DSL, Sick/Stegmann spec Fine-stranded copper; PUR jacket; individual pair shields; braid + foil overall shield; M23 connectors 0.14–1.5mm²; 1–50m; –20°C to +80°C; 10 million flex cycles Sick HIPERFACE absolute encoders on Siemens SINAMICS and SEW drive systems
Incremental Encoder Cable Assembly (TTL/HTL) IEC 60204-1, RS-422 (TTL), HTL 10–30V Fine-stranded copper; LSZH jacket; double foil+braid shield; M12 8-pin or 12-pin connectors 0.14mm²; 1–30m; straight or 90° connectors Rotary incremental encoder to PLC/motion controller, tension control
Drag-Chain (Energy-Chain) Cable Assembly (PUR) IEC 60228 Class 6, UL 44, IEC 60204-1 36× fine-stranded tinned copper; XLPE insulation; PUR outer jacket; optional braid shield 0.14–50mm²; 2–37 cores; 50 million flex cycles; custom lengths to 200m CNC machine linear axes, robotic arm drag chains, gantry actuators
High-Flex Torsion Control Cable Assembly IEC 60228 Class 6, IEC 60227, UL 21 Fine-stranded copper (class 6); PVC inner; PUR outer jacket; ±180° torsion per metre rated 0.14–6mm²; 2–12 cores; 300V; custom lengths Robot wrist cables, rotary indexing tables, cable reels
PTFE Hook-Up Wire Assembly (MIL-Spec) MIL-W-16878 Type E, UL 1199 Silver-plated copper (7/19/37 strand); PTFE tape wrap insulation; 600V rated 30–12 AWG; –65°C to +200°C; custom lengths and ring lug termination Precision instrument internal wiring, high-temperature electronic panels
ETFE (Tefzel) Aerospace Wire Assembly MIL-W-22759/32, SAE AS22759/32, UL 758 Tin-plated or silver-plated copper; ETFE insulation; 600V or 1000V rated; lightweight 28–10 AWG; –70°C to +150°C; custom lengths Aerospace internal wiring, defence systems, high-temperature automation panels
Solar DC PV Cable Assembly (4mm²/6mm²) IEC 62930, TÜV 2 Pfg 1169/08.2007, EN 50618 Fine-stranded copper; XLPE insulation; UV/ozone/weather-resistant jacket; MC4 connectors 4–10mm²; 1,500V DC; 6–35m; MC4 male/female Solar PV string and combiner box interconnects on commercial and utility installations
Welding Machine Cable Assembly (H01N2-D) IEC 60245-6 (H01N2-D), EN 50525-2-81 Fine-stranded flexible copper; natural/synthetic rubber (NR/SBR) insulation; neoprene outer 35–95mm²; 100V; 3–50m; DIN welding connector or cable lug MIG/TIG/MMA arc welding electrode and return connections
Power over Ethernet (PoE++) Cable Assembly IEEE 802.3bt (PoE++, 90W), Cat6A S/FTP 4-pair; AWG23; LSZH jacket; RJ45 connectors with industrial locking tab 1–50m; 10 Gbit/s; up to 90W PoE; 500MHz IP cameras, wireless access points, VoIP phones, access control readers
USB Type-A to Type-B Industrial Cable Assembly IEC 62680-1, USB 2.0, UL 758 28+24 AWG conductors; PVC jacket; nickel-plated USB-A and USB-B connectors 0.5–5m; 480 Mbit/s; 2.5W bus power PLC/HMI programming ports, industrial printers, barcode scanners
USB-C Industrial Locking Cable Assembly IEC 62680-1-2, USB 3.2 Gen 2×2 24 AWG paired; 56kΩ pull-up resistor; braided shield; locking screw-lock USB-C connectors 1–3m; 20 Gbit/s; 100W PD; IP40 Industrial panel USB-C ports, embedded PC connections, ruggedised HMI
Railway Signalling Cable Assembly EN 50306, BS 8434-2, IEC 60228 Copper conductors; PE insulation; LSZH outer; individual pair foil shields; drain wire 1.0–2.5mm²; 4–37 pairs; custom lengths; 750V Lineside signalling, interlocking wiring, trackside equipment cabinets
Aviation Ground Power Cable Assembly MIL-DTL-83742, SAE AS50881, MIL-W-22759 ETFE/PTFE insulation; silver-plated copper; aviation-grade circular connectors; lightweight construction 20–8 AWG; 600V; custom lengths; 400Hz rated option Aircraft ground power units (GPU), ramp servicing equipment
Mining Trailing Cable Assembly (EPR/CPE) IEC 60502-1, AS/NZS 2802, BS 6708 Flexible copper; EPR insulation; CPE or CSP outer sheath; earth conductors; reinforced jacket 10–185mm²; 3.3kV or 6.6kV; custom lengths to 500m Mining continuous miners, longwall shearers, mobile diesel equipment
Technical Specifications

Cable Assembly Technical Reference

Key material grades, construction parameters, and standard compliance data across the Gulf Union Ozone cable assembly range. Contact our engineering team for project-specific calculations, derating tables, or conductor sizing support.

Conductor & Insulation Materials

Material Temp Rating Standard
PVC Insulation/Sheath –15°C to +70°C IEC 60227, BS EN 50525
XLPE Insulation –40°C to +90°C IEC 60502-1, IEC 60228
PTFE Insulation –65°C to +260°C MIL-W-16878, UL 1199
ETFE (Tefzel) Insulation –70°C to +150°C MIL-W-22759, SAE AS22759
Silicone Rubber –60°C to +180°C IEC 60245-4, BS 6500
PUR (Polyurethane) Jacket –40°C to +80°C IEC 60228 Class 6, UL 21
LSZH Sheath –20°C to +70°C IEC 60754-2, IEC 61034-2
EPR (Ethylene Propylene Rubber) –40°C to +90°C IEC 60245, IEC 60502

Connector Shell & Contact Materials

Component Material / Finish IP Rating
MIL-DTL-5015 Shell Al alloy, nickel or cadmium plate IP67 (MIL-STD-810)
MIL-DTL-38999 Shell Stainless steel or Al alloy; olive-drab Cd or electroless Ni IP67/IP68
M12 Coupling Nut Nickel-plated brass or 316 stainless steel IP67/IP68 (M12×1 thread)
Pin Contacts (standard) Phosphor-bronze or CuSn alloy, tin or gold plate (0.2–1.27μm Au)
SMA/TNC/N-Type Body Brass, nickel-plated or stainless steel; PTFE dielectric IP65 (weatherproof boot option)
Han® Rectangular Housing Die-cast aluminium or PA66 GF30; silver or gold contacts IP65/IP67/IP69K
ATEX Cable Gland Nickel-plated brass or 316L stainless steel; NBR seal IP66/IP68; Ex e/Ex d
Fiber Optic Ferrule Zirconia ceramic (ZrO₂); PC, UPC, or APC polish
In Summary

Cable assembly specifications for Saudi Aramco offshore platform and onshore process plant electrical systems follow Saudi Aramco SAES-P-100 and IEC 60092 (marine) standards. Gulf Union Ozone supplies instrument cable assemblies (twisted pair, multi-pair, screened) for 4–20 mA, thermocouple, and Pt100 RTD circuits; power cable assemblies with armoured XLPE or EPR insulation for 0.6/1 kV and 3.8/6.6 kV distribution circuits; and control cable assemblies with collective or individual screening for motor control centres and PLCs. Cable gland assemblies — brass, stainless steel, and nickel-plated brass — in NPT and metric thread forms for EMC and ATEX compliance at Saudi Aramco Zone 1 and Zone 2 hazardous area panels. Heat-shrink termination kits and compression lug kits are supplied as ancillary equipment for each cable assembly order.

Why Choose Us

Why Industrial Buyers in Saudi Arabia Choose Gulf Union Ozone

Local Stock — Same-Day Dispatch

Our Jeddah warehouse carries safety stock of core cable assembly types — M12 sensor cables, fieldbus leads, RF coaxial assemblies, and standard connector types. Orders confirmed before 14:00 AST are dispatched same day to all 18 Saudi regions. Custom-built assemblies are fabricated in our Jeddah workshop with typical lead times of 3–7 working days depending on volume and specification.

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Documentation Ready to Ship

Every cable assembly order ships with EN10204 3.1 Material Test Certificates for raw cable, Certificates of Conformance, pull-force test records, insulation resistance and continuity test sheets, dimensional inspection reports, and packing lists. RF coaxial assemblies include VSWR and insertion-loss test data. ATEX assemblies ship with the full declaration of conformity and IECEx certificate.

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ISO 9001:2015 Documented Quality

Gulf Union Ozone operates a documented quality management system certified to ISO 9001:2015 (CR 4030570569). All incoming cable and connector materials are verified against the mill certificate. Assemblies undergo incoming inspection, in-process checks, and final pull-force, continuity, hi-pot, and dimensional testing before release. Nonconformance records, corrective actions, and traceability documentation are maintained for every production batch.

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Nationwide KSA Delivery

We deliver cable assemblies to all major industrial zones across Saudi Arabia including Al Jubail Industrial City, Yanbu Industrial City, Ras Tanura, Riyadh, Dammam, Al Khobar, Jubail, Jeddah, Taif, Madinah, Abha, Tabuk, Qassim, and all 18 administrative regions. Export documentation for Gulf Cooperation Council (GCC) countries is available on request. Contact us for freight options on urgent or oversize orders.

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Request a Cable Assemblies Quotation

To receive a fast, accurate quotation for cable assemblies, provide the connector part number or MIL spec reference, cable type and jacket material, conductor cross-section or AWG, number of conductors, required assembly length, and quantity. Our Jeddah team responds within 2 business hours. For urgent or plant-shutdown requirements, contact us via WhatsApp for immediate support.

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CR 4030570569 | ISO 9001:2015 | Jeddah, Saudi Arabia

Inventory updated: August 2026

In Summary

Gulf Union Ozone cable assembly supply reaches all Saudi industrial sites from the Jeddah logistics hub: standard instrument and power cable assemblies in common lengths are available for same-day collection in Jeddah; 48–72 hours to Jubail and Dammam; 72–96 hours to Riyadh. Custom-length pre-terminated cable assemblies with tested continuity and insulation resistance records are assembled and tested at our Jeddah workshop within 3–5 working days. All cable assemblies for Saudi Aramco service are supplied with: IEC/BS cable certification (BASEC or equivalent); cable reel test certificate (conductor resistance, insulation resistance, high-voltage test); termination material certifications; and ATEX certificate for Ex-rated glands used in hazardous-area classified zones. Cable assembly documentation is prepared to Saudi Aramco Electrical Bulk Material Standard ABMS requirements where specified.

In Summary

Offshore and subsea cable assemblies for Saudi Aramco Ras Tanura and Safaniyah offshore platforms require marine-grade construction: IEC 60092-353 compliant halogen-free flame-retardant (HFFR) insulation, armoured with stainless steel wire braid or galvanised steel wire armour for mechanical protection, and outer sheathed with HFFR compound for fire survival to IEC 60331. Gulf Union Ozone supplies marine-rated cable assemblies for platform instrumentation (thermocouple extension cable, RTD cable, 4–20 mA instrument cable), power distribution (XLPE/SWA/HFFR to IEC 60502), and communication (Modbus RS-485, PROFIBUS, Ethernet Cat 6A industrial). Offshore cable gland assemblies — nickel-plated brass or stainless steel A2 for seawater-splash zone — with EMC earthing ring and inner/outer seal compression elements. Ex-d (flameproof) cable glands for Zone 1 hazardous areas are pre-assembled and tested by Gulf Union Ozone at our Jeddah workshop to IEC 60079-1 requirements. All marine cable assemblies are supplied with IEC 60092 type-approval certificate.