Electric Heat Tracing Saudi Arabia

Electric Heat Tracing Categories

Product Types in Stock

Gulf Union Ozone carries six electric heat tracing product families to internationally recognised IEC, IEEE, and ATEX/IECEx standards, with manufacturer documentation and packing traceability for every shipment.

Type 01

Self-Regulating Trace Heating Cables (Standard & High-Temperature)

Self-regulating (self-limiting) trace heating cables with carbon-polymer conductive matrix between two copper tinned bus wires, fluoropolymer (PVDF/FEP) outer jacket — continuously self-regulating power output in response to pipe temperature changes. Standard series rated 10W/m, 15W/m, 20W/m, 30W/m, and 45W/m at +10°C; maximum exposure temperature 65°C (standard) to 200°C (high-temperature series HTS). ATEX II 2G Ex e IIC T-class and IECEx certified for Zone 1 and Zone 2 use to IEC 62395-1. Maximum circuit length 100m–200m depending on wattage and supply voltage (100V–240V single-phase or 208V–277V). Used for water pipe freeze protection, instrument tubing winterisation, process pipeline viscosity maintenance, and fuel oil lines in Saudi Arabia oil and gas, petrochemical, and water treatment facilities.

Type 02

Constant-Wattage Parallel-Resistance Heating Cables

Constant-wattage parallel-resistance (zone-type) heating cables with parallel resistance heating wire between two copper bus wires — constant output regardless of temperature, enabling unlimited circuit lengths (cut-to-length in the field at fixed intervals). Output ratings 15W/m to 85W/m (at 240VAC) with maximum exposure temperatures to 260°C. ATEX II 2G Ex e IIC and IECEx certified for Zone 1/2 hazardous areas to IEC 60800. Fluoropolymer outer jacket. Used for high-wattage process temperature maintenance, viscosity control on heavy crude oil pipelines, roofing and guttering de-icing, and industrial floor heating applications in Saudi Arabia where higher and uniform power output is required. Cannot self-regulate — requires thermostat control to prevent overheating.

Type 03

Mineral-Insulated (MI) Heating Cables

Mineral-insulated (MI) heating cables — single-core or twin-core conductors in MgO-filled stainless steel (SS 316/316L) outer sheath; operating temperatures from 200°C to 600°C. Suitable for very high temperature process maintenance (furnace trace, fired-heater legs), surface heating on reactors, and critical process lines requiring precise, high-intensity heat delivery. IECEx Zone 1 certified to IEEE 515. Power output 30W/m to 200W/m (single-phase 230V or three-phase 400V). Sheath diameter 4mm–10mm. Field-termination with cold-lead extension cables. Supplied to length with end seals and cold-lead factory-assembled. Used in Saudi Arabia refinery, petrochemical, and LNG facility high-temperature trace heating applications where self-regulating or constant-wattage polymer cables cannot withstand ambient conditions.

Type 04

Heat Tracing Control Panels & Thermostats

Single-circuit and multi-circuit heat tracing control panels in GRP (glass-reinforced polyester) or SS 316L weatherproof enclosures (IP65, IP66) with ATEX Zone 2 certification. Single-point panels: one thermostat, MCB, test-point terminal strip, door-mounted ammeter; 240VAC single-phase or 400VAC three-phase feed. Multi-circuit microprocessor panels: up to 24 circuits, LCD touchscreen, RS485 Modbus, SCADA/DCS 4–20mA output, individual circuit ground fault current (GFC) monitoring per IEEE 515, alarm relay, ATEX II 3G Zone 2. Electronic ambient-sensing thermostats (on/off or proportional) with adjustable set point -30°C to +200°C; panel-mount or field-mount versions. Hazardous area thermostats to ATEX II 2G for Zone 1 installation.

Type 05

RTD Sensors & Temperature Controllers

PT100 (100Ω, Class B per IEC 60751) and PT1000 RTD sensors in stainless steel thermowells (SS 316L) for surface-mounted pipe temperature sensing in electric heat tracing systems. Connection head type (DIN B) or spring-loaded clip mounting for pipe surface. Resistance range: 100Ω at 0°C; accuracy ±0.3°C (Class B). Cable extensions with PVC or PTFE insulation to 5m, 10m, 25m. PT100 transmitters (4–20mA loop-powered, ATEX II 2G Zone 1) for DCS integration. Dual-element RTD sensors for redundancy in SIL 2 heat tracing control loops. Thermocouple probes (Type K, Type J) also available for high-temperature MI cable circuits. Pipeline surface temperature loggers with USB download for heat tracing system commissioning documentation in Saudi Arabia oil and gas projects.

Type 06

End Seals, Junction Boxes & Heat Tracing Accessories

Field-installable cold-lead end seals for self-regulating, constant-wattage, and MI cables — seals the cable terminus against moisture ingress; includes double-insulated shrink sleeve assembly and waterproof tape wrap. Junction boxes for heat tracing in ATEX II 2G Zone 1/2 certification — GRP or die-cast aluminium, IP66, terminal strip, cable glands (M20/M25 NPT), suitable for cable splice or T-connection and power connection. Non-hardening self-amalgamating sealing tape, fibreglass pipe banding tape (25mm wide), and stainless steel strapping systems for cable attachment to pipe. Insulation jacketing (aluminium cladding 0.6mm) for trace-heated pipe insulation weather protection. Heat tracing tape testers (insulation resistance 500V DC) and circuit current clamp meters for commissioning and maintenance of heat tracing circuits in Saudi Arabia industrial facilities.

Product Catalog

Complete Electric Heat Tracing Range — 28 Products

All heat tracing products supplied with manufacturer documentation. ATEX/IECEx certificates, data sheets, and IEEE 515 commissioning test records available on request. ISO 9001:2015 QMS (CR 4030570569).

Product	Standard / Spec	Material	Power / Rating	Application
Self-Regulating Cable — 10W/m Standard (SR10)	IEC 62395-1 / ATEX II 2G Ex e IIC T6	Carbon-polymer matrix, PVDF jacket	10W/m at +10°C; max exposure 65°C	Water pipe freeze protection, instrument tubing winterisation KSA
Self-Regulating Cable — 15W/m Standard (SR15)	IEC 62395-1 / ATEX II 2G Ex e IIC T6	Carbon-polymer matrix, PVDF jacket	15W/m at +10°C; max 65°C; up to 150m circuit	Pipe freeze protection, valve and pump winterisation Saudi Arabia
Self-Regulating Cable — 20W/m Standard (SR20)	IEC 62395-1 / ATEX II 2G T6	Carbon-polymer, PVDF jacket	20W/m at +10°C; max 65°C; up to 120m circuit	General freeze protection — water, instrument air, condensate lines
Self-Regulating Cable — 30W/m Standard (SR30)	IEC 62395-1 / ATEX II 2G T5	Carbon-polymer, FEP jacket	30W/m at +10°C; max 85°C	High heat-loss insulated pipes, larger diameter pipe freeze protection
Self-Regulating Cable — 45W/m Standard (SR45)	IEC 62395-1 / ATEX II 2G T5	Carbon-polymer, FEP jacket	45W/m at +10°C; max 85°C	Large diameter uninsulated pipes, viscous fluid lines freeze protection
Self-Regulating Cable — 20W/m High-Temp (HTS)	IEC 62395-1 / ATEX II 2G T4	Carbon-polymer, PVDF HT jacket	20W/m; max exposure 200°C	Process temperature maintenance — steam-traced line replacement KSA
Self-Regulating Cable — 30W/m High-Temp (HTS)	IEC 62395-1 / ATEX II 2G T4	Carbon-polymer HT, PVDF jacket	30W/m; max 200°C; Zone 1 rated	High-temperature process maintenance, refinery piping KSA
Constant-Wattage Parallel Resistance — 15W/m	IEC 60800 / ATEX II 2G Ex e IIC T6	Nichrome heating element, Cu bus, FEP jacket	15W/m at 240VAC; unlimited circuit length	Longer circuit pipe heat tracing — plant-room floor, roof de-icing
Constant-Wattage Parallel Resistance — 30W/m	IEC 60800 / ATEX II 2G T5	Nichrome element, Cu bus, fluoropolymer	30W/m at 240VAC; unlimited circuit	Process temperature maintenance, heavy fuel oil, asphalt lines
Constant-Wattage Parallel Resistance — 60W/m	IEC 60800 / ATEX II 2G T4	Nichrome, high-output fluoropolymer	60W/m at 240VAC; max exposure 260°C	High-output viscosity control — crude oil, bitumen, process vessels KSA
Constant-Wattage Parallel Resistance — 85W/m	IEC 60800 / ATEX II 2G T3	Nichrome high-wattage, FEP outer	85W/m at 240VAC; max 260°C	Maximum output parallel cable — heavy crude, storage tank heating
MI Heating Cable — Single Core, SS 316 Sheath	IEEE 515 / IECEx Zone 1	MgO-filled, SS 316 outer, 4mm dia	50W/m at 230V; max temp 400°C	High-temperature petrochemical trace, furnace leg, fired heater piping
MI Heating Cable — Twin Core, SS 316L Sheath	IEEE 515 / IECEx Zone 1	MgO-filled twin core, SS 316L, 6mm dia	80W/m at 230V; max temp 600°C	Reactor vessel trace, high-alloy piping, cryogenic pipe reheating KSA
MI Heating Cable — High Power, 10mm SS 316L	IEEE 515 / IECEx Zone 1	MgO, SS 316L sheath, 10mm dia	150W/m–200W/m; max 600°C	Extreme temperature process heating — refinery vacuum columns KSA
Heat Tracing Control Panel — Single Circuit, 240V	IEC 62395-1 / IEC 60364 / IP65	GRP enclosure, MCB, thermostat, test point	1 circuit; 240VAC single-phase, 16A	Single-pipe thermostat control — isolated heat tracing circuit KSA
Heat Tracing Control Panel — 4 Circuit, ATEX Zone 2	IEC 62395-1 / ATEX II 3G / IP66	GRP, ATEX Zone 2, RS485 Modbus	4 circuits; 240V or 400V 3-phase; GFC monitor	Small multi-circuit hazardous area heat tracing panel — refinery KSA
Heat Tracing Control Panel — 12 Circuit, SCADA	IEC 62395-1 / ATEX II 3G / IP66	SS 316L enclosure, touchscreen, Modbus TCP	12 circuits; DCS 4–20mA; GFC per circuit	Multi-circuit HTC panel — SCADA integrated, oil & gas plant Saudi Arabia
Heat Tracing Control Panel — 24 Circuit, Multi-Zone	IEC 62395-1 / IEEE 515 / IP66	SS 316 weatherproof, multi-zone	24 circuits; GFC, ammeter, alarm relay	Large-scale plant multi-circuit heat tracing control — Jubail, Yanbu
Electronic Thermostat — Ambient-Sensing, Panel Mount	IEC 62395-1 / ATEX II 2G Zone 1	Aluminium ATEX housing, PT100 input	Set point -30°C to +200°C; relay 16A	Ambient-sensing thermostat control — pipe freeze protection zones KSA
Electronic Thermostat — Pipe-Sensing, Field Mount	IEC 62395-1 / ATEX II 2G / IP66	Die-cast aluminium, ATEX, 4–20mA output	Set point 0°C to +150°C; PT100 sensor	Pipe surface temperature control — process temperature maintenance
PT100 RTD Sensor — Surface Mount, SS 316L	IEC 60751 Class B	SS 316L spring clip, PTFE cable, 5m	100Ω at 0°C; accuracy ±0.3°C	Pipe surface temperature measurement for heat tracing thermostats KSA
PT100 RTD Sensor — Thermowell Type, Zone 1	IEC 60751 / ATEX II 2G	SS 316L thermowell, ATEX connection head	100Ω at 0°C; ±0.3°C; DIN B head	DCS RTD temperature input — heat tracing monitoring and alarm
End Seal Kit — Self-Regulating Cable	IEC 62395-1	Shrink sleeve, waterproof tape, end cap	Suits 10mm–16mm cable; IP67 rated	Heat tracing cable terminus moisture seal — field installation KSA
Junction Box — ATEX Zone 1, Aluminium, IP66	ATEX II 2G Ex e IIC / IEC 60079-0	Die-cast aluminium, M20/M25 glands	Up to 10-way terminal strip; Zone 1	Heat tracing cable splice, power connection, T-junction hazardous area
Junction Box — GRP, ATEX Zone 2, IP66	ATEX II 3G / IP66	GRP, cable glands, DIN-rail terminals	Up to 20-way strip; 240V/400V rating	Zone 2 heat tracing junction, power feed, multi-branch connection KSA
Stainless Steel Banding Kit — Pipe Attachment	—	SS 304 banding strip 12mm, buckle clips	20m band per kit; pipe up to DN600	Securing heat trace cable to pipe surface — replaces tape banding
Fibreglass Tape — Heat Tracing Attachment	—	Woven fibreglass, high-temp adhesive	25mm × 30m roll; max 300°C	High-temp cable attachment to pipes and vessels before insulation
Insulation Resistance Tester — 500V DC	IEC 62395-1 / IEEE 515	Hand-held, 500VDC / 1kV range	Measures IR > 20MΩ pass threshold	Heat tracing cable commissioning and periodic maintenance testing

Why Us

Why Industrial Buyers in Saudi Arabia Choose Gulf Union Ozone for Electric Heat Tracing

⚡

ATEX/IECEx Zone 1/2 Expertise

We supply heat tracing cables, thermostats, panels, and junction boxes with ATEX II 2G and IECEx Zone 1/2 certification — the standard required for installation in oil and gas, petrochemical, and refinery hazardous areas across Saudi Arabia.

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Full System Documentation

Cable data sheets, ATEX Ex certificates, IECEx certificates, panel schematics, SCADA integration guides, and IEEE 515 commissioning test records supplied with every heat tracing system order.

🎆

ISO 9001:2015 Certified Quality

Gulf Union Ozone is ISO 9001:2015 certified (CR 4030570569), Jeddah, Saudi Arabia — incoming inspection and batch traceability on all heat tracing cables, thermostats, and accessories.

🗺

Nationwide KSA Delivery

Same-day dispatch from Jeddah warehouse. Deliveries to all 18 Saudi regions — Jubail, Yanbu, Dammam, Riyadh, Jizan — for shutdown and emergency heat tracing replacement.

Also Stocked at Gulf Union Ozone

Electrical

UPS & Industrial Battery Systems

Online double-conversion UPS systems, VRLA and LiFePO4 batteries, and BMS for critical power protection in Saudi Arabia industrial facilities.

Electrical

Cable Management Systems

Cable trays, conduit systems, cable ladders, and wire management solutions for electrical installations in Saudi Arabia.

Instrumentation

Industrial Instrumentation

Temperature transmitters, pressure transmitters, flow meters, and process instrumentation for Saudi Arabia oil and gas and process plants.

Heating

Process Heating Equipment

Immersion heaters, circulation heaters, flanged heater elements, and process fluid heating solutions for industrial applications in Saudi Arabia.

FAQ

Frequently Asked Questions — Electric Heat Tracing Saudi Arabia

What heat tracing cable types do you supply for ATEX Zone 1 and Zone 2 hazardous areas in Saudi Arabia?

Gulf Union Ozone supplies self-regulating trace heating cables, constant-wattage parallel-resistance cables, and mineral-insulated (MI) heating cables all available in ATEX/IECEx Zone 1 and Zone 2 certified versions for use in oil and gas, petrochemical, refinery, and chemical plant hazardous areas in Saudi Arabia. Self-regulating cables to IEC 62395-1 (ATEX II 2G Ex e IIC T-class) are the preferred solution for Zone 1/2 pipe freeze protection as they cannot exceed their rated maximum power output. Constant-wattage cables to IEC 60800 (ATEX II 2G) are used for process temperature maintenance at higher output levels. MI cables to IEEE 515 with IECEx certification for Zone 1 high-temperature applications up to 600°C. Contact us via WhatsApp 966550988062.

How do self-regulating heat tracing cables work and what wattage ranges do you stock for Saudi Arabia?

Self-regulating (self-limiting) trace heating cables use a carbon-polymer conductive matrix between two copper bus wires. As the pipe temperature drops, the matrix resistance decreases and output power increases; as temperature rises, resistance increases and power decreases — the cable continuously self-regulates without thermostats, eliminating hot-spot risk and preventing overheating on crossing and overlapping sections. Gulf Union Ozone stocks self-regulating cables in output ratings of 10W/m, 15W/m, 20W/m, 30W/m, and 45W/m at +10°C (the standard rating temperature), with maximum operating temperatures from 65°C (standard series) to 200°C (high-temperature series). Fluoropolymer (PVDF or FEP) outer jacket for Zone 1 hazardous area. Jacket diameters suitable for pipe sizes DN15 to DN600. Contact us at WhatsApp 966550988062 or email info@gulfunionozone.com.

Do you supply complete heat tracing systems including control panels and RTD sensors for Saudi Arabia industrial sites?

Yes. Gulf Union Ozone supplies complete electric heat tracing systems — cables, control panels, thermostats, RTD sensors, end seals, and junction boxes — for design-and-supply or maintenance replacement in Saudi Arabia industrial facilities. Heat tracing control panels (single-point thermostat, multi-circuit microprocessor, SCADA-integrated) in GRP and SS 316 weatherproof enclosures (IP65/IP66) with ATEX Zone 2 certification. Electronic ambient-sensing thermostats (proportional, on/off) with PT100/PT1000 RTD sensors, adjustable set point 0°C–+200°C. Monitoring and fault alarm output for DCS integration. Ground fault current (GFC) earth leakage detection per IEEE 515. All panels built to IEC 60364 and IEC 62395-1. Installation instructions, as-built drawings, and maintenance schedule provided with every system. Contact us via WhatsApp 966550988062.

Get a Quote

Request an Electric Heat Tracing Quotation

To get a fast quotation, provide: cable type (self-regulating, constant-wattage, or MI), wattage (W/m), hazardous area zone (Zone 1/2 or safe area), pipe size and length, operating temperature, supply voltage, and delivery location in Saudi Arabia.

WhatsApp — Heat Tracing Quote Email Inquiry Submit RFQ Form

Recent Deliveries

• Self-regulating heat trace (15 W/m) for freeze protection of instrument impulse lines at a gas plant in Hawiyah, 2025
• Mineral-insulated fixed-wattage heat trace cables for viscous crude oil pipeline heating at Ras Tanura, 2025
• Zone 1 ATEX heat trace systems for winterisation of a gas processing facility expansion in the Northern Region, 2025

CR 4030570569 | ISO 9001:2015 | Jeddah, Saudi Arabia — Saudi Aramco vendor compliance · SAEP-347 credentials

Electric Heat Tracing Supplier Saudi Arabia — Self-Regulating Cables, MI Cables & Control Panels In Stock