Magnetic Separators & Filters Supplier Saudi Arabia — Drum, Overband, Wet & Inline Magnetic Separators In Stock

What magnetic separator type do I need for tramp iron removal from dry bulk materials in Saudi Arabia?

The choice of magnetic separator for tramp iron removal from dry bulk materials in Saudi Arabia depends on conveyor configuration, material characteristics, and tramp metal size. For dry bulk materials on a conveyor belt — sand, grain, salt, crushed aggregate, fertiliser — an overband (cross-belt) magnetic separator installed above and perpendicular to the conveyor belt is the standard solution. Overband magnets provide continuous self-cleaning and capture ferrous tramp metal including bolts, wire, rebar fragments, and steel conveyor components without interrupting material flow. Permanent ferrite overband magnets are suitable for large, coarse tramp iron above approximately 5 mm; rare-earth neodymium (NdFeB) overband magnets are essential for fine ferrous particles, thin wire, and small screws at higher belt speeds. For drum-type separators — where the conveyor belt wraps around a magnetic drum at the head pulley — the permanent magnetic drum separator is incorporated at the conveyor head and diverts ferrous material from the clean product stream. Rare-earth NdFeB drum magnets with surface field strengths of 0.3 to 0.6 Tesla can capture fine steel particles as small as 50 microns from dry sand and mineral products. For combustible dust environments (grain, flour, coal), ATEX Zone 22 certified non-sparking magnetic separator housings are required to meet Saudi Arabia safety regulations. Contact Gulf Union Ozone with your conveyor width, belt speed, material bulk density, and tramp iron characteristics for a matched separator specification.

فاصلات مغناطيسية لإزالة الحديد الضار من خطوط الإنتاج في أرامكو السعودية وسابك وماعدن

How do wet high-intensity magnetic separators (WHIMS) work for weakly magnetic mineral recovery in Saudi Arabia?

Wet high-intensity magnetic separators (WHIMS) use a rotating matrix — typically a steel wool or grooved plate matrix — energised by an electromagnetic coil to create extremely high magnetic field gradients of 0.8 to 2.0 Tesla that can capture weakly and para-magnetic minerals which permanent low-intensity separators (LIMS at 0.1–0.3 Tesla) cannot recover. WHIMS are designed for minerals with very low magnetic susceptibility — including iron phosphate minerals in Saudi Ma'aden Wa'ad Al Shamal phosphate rock, ilmenite (titanium ore), chromite, monazite (rare earth), wolframite, and hematite — rather than the strongly magnetic magnetite targeted by LIMS. The matrix material provides a high surface-area substrate where the magnetic field gradient (dB/dx) is maximised — field gradient, not field strength alone, determines capture efficiency for weakly magnetic particles. In a typical WHIMS circuit for phosphate beneficiation at Ma'aden Wa'ad Al Shamal or Ras Al Khair, the feed slurry (crushed phosphate rock at 30–50% solids by weight) passes through the energised matrix; iron-bearing minerals (iron phosphate, goethite, hematite) are selectively retained and flushed out with water when the matrix section rotates out of the magnetic field zone, while the purified phosphate concentrate flows through as non-magnetic product. High-gradient magnetic separators (HGMS) operating at 5 Tesla or higher (superconducting designs) extend this principle to kaolin clay purification, pigment decolouration, and fine mineral separation. Contact Gulf Union Ozone for a WHIMS specification matched to your mineral composition and target recovery.

فاصلات مغناطيسية للأسمنت والأغذية وأنابيب النفط في المملكة العربية السعودية مع شهادات قياس قوة Gauss

What inline magnetic filters do you recommend for protecting gearboxes and hydraulic systems in Saudi Arabia?

Inline magnetic filters for gearbox, hydraulic system, and coolant circuit protection in Saudi Arabia work by placing a strong permanent magnet assembly — typically neodymium iron boron (NdFeB) pot magnets — across the full bore of the fluid flow path inside a stainless steel pipe housing. Ferrous wear particles generated by gear meshing, bearing fatigue, and pump rotor contact (sub-micron to 100 micron ferrous particles) are attracted to and held on the magnet surface, preventing recirculation and abrasive damage to bearings, seals, and precision clearance surfaces. Gulf Union Ozone recommends inline flanged magnetic filters (DN 15–DN 100, PN 16 or PN 40) with neodymium magnet elements providing a minimum field strength of 0.3 Tesla across the full pipe bore for reliable sub-50 micron ferrous particle capture. Key specification points: a glass sight window or transparent end cap enables in-service inspection of ferrous particle accumulation without shutdown; a magnetic separation element that can be removed for cleaning without depressurising the system (isolation valves either side) reduces maintenance downtime; SS 316L housing and connections are specified for cooling water, glycol coolant, and corrosive hydraulic fluid service. For gearbox oil and lube oil circuits in Saudi Arabia petrochemical plants and compressor stations, inline magnetic filters are recommended as a final polishing stage downstream of conventional mechanical filters, extending filter service life and providing an early warning indicator of accelerated component wear.

مخزون فاصلات مغناطيسية جاهز للشحن في 24-48 ساعة مع شهادات قياس Gauss وتصميم دوائر مغناطيسية مخصصة